Want More F-22s? Here’s What That Would Take
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Finding the Money
First, the Air Force would need to find a boatload of money that it doesn’t have. The service is already buying fewer F-35 Joint Strike Fighters than it wants to because of the budget crunch. It also has plans to buy aerial refueling tankers, stealth bombers, radar planes, search-and-rescue helicopters, jet trainers, a new Air Force One, and ICBM-security helicopters. “If the F-22 is restarted, it will likely come at the expense of some of those other aircraft programs,” said Todd Harrison, a Pentagon budget analyst at the Center for Strategic and International Studies.
Two years before Lockheed shuttered the F-22’s final assembly line, a RAND study calculate that restarting production to build 75 new jets would cost $17 billion. Adjust for inflation and boost production to 194 Raptors, and the total price tag likely approaches $30 billion...
Reengineering the Plane
A second problem, or perhaps an opportunity, is that the new Raptor would need new electronic guts. The original electronic specifications are long obsolete; the plane first flew in 1997 and entered service in 2005. Indeed, the Air Force is now amid a $1.5 billion effort to bring all 183 existing F-22s up to a single software and hardware standard.
Redesigned, more modern electronics could breathe new life and longevity into the F-22. First off, the prospective new Raptors won’t start arriving for five years or even longer, meaning that to build them to today’s standard means they will be half a decade old coming off the line. For another thing, much of the internal hardware is dated, so it will have to be created from scratch anyway.
Some have suggested equipping the new F-22s — call them F-22Bs — with the more advanced computer processors and radar of its younger cousin, the F-35...
Finding a Place to Build it
Then there’s finding space to build the plane and its almost innumerable specialty components. Lockheed, Boeing and Pratt & Whitney were the three big F-22 contractors, but there were more than 1,000 F-22 suppliers from firms in 44 states, according to the Congressional Research Service. Lockheed said 25,000 jobs were directly tied to the project.
The factory floor spaces that once assembled the world’s most complex fighter jet have long since been given over to newer projects...
After the final F-22 was delivered to the Air Force in early 2012, all of the tooling and structures were packed up and sent to the Sierra Army Depot, in northeast California near the Nevada border.
Even if new space could be found and the tooling set up once more, it would take considerable effort to assemble and train a new workforce to build the F-22...
http://www.defenseone.com/technology/2016/04/want-more-f-22s-heres-what-would-take/127729/